Model your factory before you invest

Build a digital twin of your factory and use AI-powered scenario tools to identify capacity constraints, optimise production plans, and de-risk capital investment decisions.

Trusted by leading manufacturers

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Target your investment decisions to give the best payback

Avoid Surprises by Understanding Constraints Early

Understand exactly where constraints, bottlenecks, and losses occur before they impact operational performance.

Generate Plans That Actually Work

Create realistic schedules built on real capacity, labour, and changeovers - not spreadsheet assumptions. See the impact on inventory, utilisation and waste. Manage crewing levels.

Drive down manufacturing costs

Discover the opportunities for cost savings and target your investment decisions to give you the best ROI.

How it works

Build

Construct Your Digital Twin

Replace static spreadsheets with a connected digital twin of your factory. Model tanks, lines, buffers and intermediate WIP while capturing real constraints such as capacities, flows, and shared resources - creating a true representation of how your operations actually run.

One source of truth for everyone
Factory model builder
Plan

Plan Within Real Constraints

Generate time-based production plans that respect the real constraints of your factory. Account for tank volumes, material availability, labour utilization, and changeover sequences - ensuring every plan is physically achievable, not just theoretically optimal.

Every plan executable from day one
Production planner
Optimise

Maximize Your ROI

Use advanced, AI-assisted optimization to test improvement scenarios and identify the lowest-investment changes that deliver the greatest performance gains before committing capital.

Every decision backed by data
Analytics dashboard

Features

Factory Digital Twin

Model product flow through batch and continuous production lines that mirror how your factory actually operates.

Constraint-Based Planning

Generate executable production plans that take account of bottlenecks and shared resources, not just optimistic targets.

Value Stream Mapping

Gain valuable insights into your value stream and opportunities for reducing waste.

Advanced AI Tools

Use AI to evaluate thousands of scenarios to find the highest-impact improvements for the lowest investment.

Scenario Comparison

Compare investment costs, benefits and outcomes across multiple what-if scenarios side by side.

Cost & Waste Tracking

Track production costs, ingredient usage and waste automatically for different scenarios

One Source of Data

Easy access to one source of shared performance and cost data. Gets rid of conflicting spreadsheets.

Security

A cloud-based platform hosted on AWS using industry-standard security controls and infrastructure. Access is restricted by user roles.

Frequently Asked Questions

Most users can build a useful factory model in less than a week. Models can then be refined and expanded over time as more detail, constraints, and scenarios are added, depending on the complexity of your operation.

Your data always remains yours. Wolfwyse is a cloud-based platform hosted on AWS using industry-standard security controls and infrastructure. Access is restricted by user roles and data is isolated for each customer environment.

Wolfwyse includes built-in help documentation and a Quick Start Guide. Additional support is available directly from the Wolfwyse team via the application or by email, depending on your support agreement.

4. What do you mean by value stream modelling?

Wolfwyse models the interacting variables that determine manufacturing performance – such as constraints, variability, flows, and resource availability – allowing Lean and Six Sigma principles to be applied using real data and simulation

Most users can get started using the built-in documentation and Quick Start Guide. Optional onboarding and training are available from the Wolfwyse team for more complex use cases or larger deployments.

Pricing depends on the features required and the number of users. Please contact the Wolfwyse team to discuss your requirements and receive a tailored quote.

Advanced manufacturing scheduling software interface with charts and analytics for increased efficiency.